1
從來(lái)沒(méi)有實(shí)踐過(guò)滑動(dòng)式拉絲機(jī)的配模,現(xiàn)在設(shè)備廠家提供了常見(jiàn)規(guī)格的1.5mm2、2.5mm2、4mm2、6mm2配模表,我當(dāng)時(shí)沒(méi)有考慮到出模后退火銅線(xiàn)軟化被拉細(xì)4~5um問(wèn)題,所提供的廠家的尺寸偏小了,F(xiàn)在我按放大的尺寸重新配模并和廠家的配模表比較,請(qǐng)大家?guī)椭赋霾蛔阒帯?/P>
這是廠家配的1.38mm的圓銅線(xiàn)的配模表:
| 1 | 2 | 3 | 4 | 5 | 6 | 7 | 8 | 9 | 10 | 11 | 12 | 13 | ||
| 道次 | 0 | V1 | V2 | V3 | V4 | V5 | V6 | V7 | V8 | V9 | V10 | V11 | V12 | V13 |
| 鼓輪線(xiàn)速度m/s | 1.4 | 1.810 | 2.340 | 3.024 | 3.909 | 5.054 | 6.533 | 8.445 | 10.858 | 13.768 | 17.290 | 21.405 | 24.466 | |
| 鼓輪速比γn=Bn/Bn-1 | 1.293 | 1.293 | 1.293 | 1.293 | 1.293 | 1.293 | 1.293 | 1.286 | 1.268 | 1.256 | 1.238 | 1.143 | ||
| 線(xiàn)徑dn | 8 | 7.250 | 6.300 | 5.470 | 4.730 | 4.110 | 3.540 | 3.060 | 2.630 | 2.260 | 1.960 | 1.710 | 1.510 | 1.380 |
| 延伸系數(shù)μn=(dn-1/dn)2 | 1.218 | 1.324 | 1.326 | 1.337 | 1.324 | 1.348 | 1.338 | 1.354 | 1.354 | 1.330 | 1.314 | 1.282 | 1.197 | |
| 本次滑動(dòng)系數(shù)τn=μn+1/γn+1 | 1.024 | 1.026 | 1.035 | 1.025 | 1.043 | 1.035 | 1.047 | 1.053 | 1.049 | 1.046 | 1.036 | 1.047 | 1.000 | |
| 累計(jì)滑動(dòng)系數(shù)τn′ | 1.579 | 1.542 | 1.502 | 1.452 | 1.417 | 1.359 | 1.313 | 1.254 | 1.190 | 1.135 | 1.085 | 1.047 | 1.000 | |
| 斷面減縮率 % | 17.87% | 24.49% | 24.61% | 25.23% | 24.50% | 25.81% | 25.28% | 26.13% | 26.16% | 24.79% | 23.88% | 22.02% | 16.48% | |
| 累計(jì)斷面縮減 | 17.87% | 37.98% | 53.25% | 65.04% | 73.61% | 80.42% | 85.37% | 89.19% | 92.02% | 94.00% | 95.43% | 96.44% | 97.02% |
這是我自己配的1.43mm的配模表:
| 1 | 2 | 3 | 4 | 5 | 6 | 7 | 8 | 9 | 10 | 11 | 12 | 13 | ||
| 道次 | 0 | V1 | V2 | V3 | V4 | V5 | V6 | V7 | V8 | V9 | V10 | V11 | V12 | V13 |
| 鼓輪線(xiàn)速度m/s | 1.4 | 1.810 | 2.340 | 3.024 | 3.909 | 5.054 | 6.533 | 8.445 | 10.858 | 13.768 | 17.290 | 21.405 | 24.830 | |
| 鼓輪速比γn=Bn/Bn-1 | 1.293 | 1.293 | 1.293 | 1.293 | 1.293 | 1.293 | 1.293 | 1.286 | 1.268 | 1.256 | 1.238 | 1.160 | ||
| 線(xiàn)徑dn | 8 | 7.100 | 6.180 | 5.380 | 4.680 | 4.070 | 3.540 | 3.060 | 2.640 | 2.300 | 2.010 | 1.770 | 1.570 | 1.430 |
| 延伸系數(shù)μn=(dn-1/dn)2 | 1.270 | 1.320 | 1.320 | 1.322 | 1.322 | 1.322 | 1.338 | 1.343 | 1.318 | 1.309 | 1.290 | 1.271 | 1.205 | |
| 本次滑動(dòng)系數(shù)τn=μn+1/γn+1 | 1.021 | 1.021 | 1.022 | 1.023 | 1.023 | 1.035 | 1.039 | 1.025 | 1.033 | 1.027 | 1.027 | 1.039 | 1.000 | |
| 累計(jì)滑動(dòng)系數(shù)τn′ | 1.390 | 1.361 | 1.334 | 1.305 | 1.275 | 1.247 | 1.205 | 1.159 | 1.131 | 1.096 | 1.067 | 1.039 | 1.000 | |
| 斷面減縮率 % | 21.23% | 24.24% | 24.21% | 24.33% | 24.37% | 24.35% | 25.28% | 25.57% | 24.10% | 23.63% | 22.45% | 21.32% | 17.04% | |
| 累計(jì)斷面縮減 | 21.23% | 40.32% | 54.77% | 65.78% | 74.12% | 80.42% | 85.37% | 89.11% | 91.73% | 93.69% | 95.10% | 96.15% | 96.80% |
2
這是廠家配的1.78mm的圓銅線(xiàn)配模表:
道次 0 1 2 3 4 5 6 7 8 9 10 11 鼓輪線(xiàn)速度m/s V1 V2 V3 V4 V5 V6 V7 V8 V9 V10 V11 1.4 1.810 2.340 3.024 3.909 5.054 6.533 8.445 10.858 13.768 16.109 鼓輪速比γn=Bn/Bn-1 1.293 1.293 1.293 1.293 1.293 1.293 1.293 1.286 1.268 1.170 線(xiàn)徑dn 8 7.250 6.300 5.470 4.730 4.110 3.540 3.060 2.630 2.260 1.960 1.780 延伸系數(shù)μn=(dn-1/dn)2 1.218 1.324 1.326 1.337 1.324 1.348 1.338 1.354 1.354 1.330 1.212 本次滑動(dòng)系數(shù)τn=μn+1/γn+1 1.024 1.026 1.035 1.025 1.043 1.035 1.047 1.053 1.049 1.036 1.000 累計(jì)滑動(dòng)系數(shù)τn′ 1.442 1.407 1.372 1.326 1.294 1.241 1.199 1.145 1.087 1.036 1.000 斷面減縮率 % 17.87% 24.49% 24.61% 25.23% 24.50% 25.81% 25.28% 26.13% 26.16% 24.79% 17.52% 累計(jì)斷面縮減 17.87% 37.98% 53.25% 65.04% 73.61% 80.42% 85.37% 89.19% 92.02% 94.00% 95.05%
這是我自己配的1.83mm的配模表:
道次 0 1 2 3 4 5 6 7 8 9 10 11 鼓輪線(xiàn)速度m/s V1 V2 V3 V4 V5 V6 V7 V8 V9 V10 V11 1.4 1.810 2.340 3.024 3.909 5.054 6.533 8.445 10.858 13.768 15.971 鼓輪速比γn=Bn/Bn-1 1.293 1.293 1.293 1.293 1.293 1.293 1.293 1.286 1.268 1.160 線(xiàn)徑dn 8 7.100 6.180 5.380 4.680 4.070 3.540 3.060 2.640 2.300 2.010 1.830 延伸系數(shù)μn=(dn-1/dn)2 1.270 1.320 1.320 1.322 1.322 1.322 1.338 1.343 1.318 1.309 1.206 本次滑動(dòng)系數(shù)τn=μn+1/γn+1 1.021 1.021 1.022 1.023 1.023 1.035 1.039 1.025 1.033 1.040 1.000 累計(jì)滑動(dòng)系數(shù)τn′ 1.320 1.292 1.266 1.238 1.211 1.184 1.144 1.100 1.074 1.040 1.000 斷面減縮率 % 21.23% 24.24% 24.21% 24.33% 24.37% 24.35% 25.28% 25.57% 24.10% 23.63% 17.11% 累計(jì)斷面縮減 21.23% 40.32% 54.77% 65.78% 74.12% 80.42% 85.37% 89.11% 91.73% 93.69% 94.77%
3
這是廠家配的2.25mm圓銅線(xiàn)配模表:
道次 0 1 2 3 4 5 6 7 8 9 鼓輪線(xiàn)速度m/s V1 V2 V3 V4 V5 V6 V7 V8 V9 1.4 1.809 2.337 3.019 3.901 5.040 6.512 8.413 9.423 鼓輪速比γn=Bn/Bn-1 1.292 1.292 1.292 1.292 1.292 1.292 1.292 1.120 線(xiàn)徑dn 8 6.700 5.820 5.060 4.380 3.800 3.280 2.830 2.430 2.250 延伸系數(shù)μn=(dn-1/dn)2 1.426 1.325 1.323 1.335 1.329 1.342 1.343 1.356 1.166 本次滑動(dòng)系數(shù)τn=μn+1/γn+1 1.026 1.024 1.033 1.028 1.039 1.040 1.050 1.041 1.000 累計(jì)滑動(dòng)系數(shù)τn′ 1.317 1.284 1.254 1.214 1.181 1.137 1.093 1.041 1.000 斷面減縮率 % 29.86% 24.54% 24.41% 25.07% 24.73% 25.50% 25.56% 26.27% 14.27% 累計(jì)斷面縮減 50.26% 62.47% 71.63% 78.74% 84.00% 88.08% 91.13% 93.46% 94.39%
<DIV>
這是我配的2.30mm的配模表:
道次 0 1 2 3 4 5 6 7 8 9 鼓輪線(xiàn)速度m/s V1 V2 V3 V4 V5 V6 V7 V8 V9 1.4 1.809 2.337 3.019 3.901 5.040 6.512 8.413 9.759 鼓輪速比γn=Bn/Bn-1 1.292 1.292 1.292 1.292 1.292 1.292 1.292 1.160 線(xiàn)徑dn 8 6.750 5.880 5.100 4.440 3.850 3.350 2.900 2.520 2.300 延伸系數(shù)μn=(dn-1/dn)2 1.405 1.318 1.329 1.319 1.330 1.321 1.334 1.324 1.200 本次滑動(dòng)系數(shù)τn=μn+1/γn+1 1.020 1.029 1.021 1.029 1.022 1.033 1.025 1.035 1.000 累計(jì)滑動(dòng)系數(shù)τn′ 1.236 1.211 1.177 1.153 1.120 1.096 1.061 1.035 1.000 斷面減縮率 % 28.81% 24.12% 24.77% 24.21% 24.81% 24.29% 25.06% 24.49% 16.70% 累計(jì)斷面縮減 28.81% 45.98% 59.36% 69.20% 76.84% 82.46% 86.86% 90.08% 91.73%
4
這是廠家配的2.76mm圓銅線(xiàn)配模表:
道次 0 1 2 3 4 5 6 7 8 鼓輪線(xiàn)速度m/s V1 V2 V3 V4 V5 V6 V7 V8 1.4 1.809 2.337 3.019 3.901 5.040 6.512 7.697 鼓輪速比γn=Bn/Bn-1 1.292 1.292 1.292 1.292 1.292 1.292 1.182 線(xiàn)徑dn 8 7.250 6.300 5.470 4.730 4.110 3.540 3.060 2.760 延伸系數(shù)μn=(dn-1/dn)2 1.218 1.324 1.326 1.337 1.324 1.348 1.338 1.229 本次滑動(dòng)系數(shù)τn=μn+1/γn+1 1.025 1.027 1.035 1.025 1.043 1.036 1.040 1.000 累計(jì)滑動(dòng)系數(shù)τn′ 1.255 1.224 1.193 1.152 1.124 1.077 1.040 1.000 斷面減縮率 % 17.87% 24.49% 24.61% 25.23% 24.50% 25.81% 25.28% 18.65% 累計(jì)斷面縮減 17.87% 37.98% 53.25% 65.04% 73.61% 80.42% 85.37% 88.10%
<DIV>
這是我配的2.83mm配模表:
道次 0 1 2 3 4 5 6 7 8 鼓輪線(xiàn)速度m/s V1 V2 V3 V4 V5 V6 V7 V8 1.4 1.809 2.337 3.019 3.901 5.040 6.512 7.423 鼓輪速比γn=Bn/Bn-1 1.292 1.292 1.292 1.292 1.292 1.292 1.140 線(xiàn)徑dn 8 7.100 6.180 5.380 4.680 4.070 3.540 3.060 2.830 延伸系數(shù)μn=(dn-1/dn)2 1.270 1.320 1.320 1.322 1.322 1.322 1.338 1.169 本次滑動(dòng)系數(shù)τn=μn+1/γn+1 1.022 1.021 1.023 1.023 1.023 1.036 1.026 1.000 累計(jì)滑動(dòng)系數(shù)τn′ 1.187 1.162 1.138 1.112 1.087 1.062 1.026 1.000 斷面減縮率 % 21.23% 24.24% 24.21% 24.33% 24.37% 24.35% 25.28% 14.47% 累計(jì)斷面縮減 21.23% 40.32% 54.77% 65.78% 74.12% 80.42% 85.37% 87.49%
5
我還想請(qǐng)教一下2.52mm的圓銅線(xiàn)配模表,我配的會(huì)不會(huì)太離譜,東佳港的設(shè)備最后定速輪的速比變化范圍是1.05~1.26,我用到了1.25,是不是太大了,請(qǐng)大家指教。
道次 0 1 2 3 4 5 6 7 8 9 10 鼓輪線(xiàn)速度m/s V1 V2 V3 V4 V5 V6 V7 V8 V9 V10 1.4 1.400 1.400 1.810 2.340 3.024 3.909 5.054 6.498 8.122 鼓輪速比γn=Bn/Bn-1 1.000 1.000 1.293 1.293 1.293 1.293 1.293 1.286 1.250 線(xiàn)徑dn 8 8.000 8.000 6.750 5.880 5.100 4.440 3.850 3.350 2.900 2.520 延伸系數(shù)μn=(dn-1/dn)2 1.000 1.000 1.405 1.318 1.329 1.319 1.330 1.321 1.334 1.324 本次滑動(dòng)系數(shù)τn=μn+1/γn+1 1.000 1.000 1.019 1.028 1.021 1.029 1.022 1.038 1.059 1.000 累計(jì)滑動(dòng)系數(shù)τn′ 1.237 1.237 1.237 1.213 1.180 1.156 1.123 1.100 1.059 1.000 斷面減縮率 % 0.00% 0.00% 28.81% 24.12% 24.77% 24.21% 24.81% 24.29% 25.06% 24.49% 累計(jì)斷面縮減 0.00% 0.00% 28.81% 45.98% 59.36% 69.20% 76.84% 82.46% 86.86% 90.08%
10
東佳港的設(shè)備現(xiàn)在可以做到快速換模,但設(shè)備質(zhì)量一般,你說(shuō)的出線(xiàn)會(huì)縮絲主要是設(shè)備精度的問(wèn)題,他們的設(shè)備一般變化最大就三個(gè)地方:定速輪、退火柜,收線(xiàn),這些地方有問(wèn)題,你調(diào)整模具只能減小定速輪的縮絲,后面兩個(gè)你是無(wú)法控制和調(diào)整的,所以,按我個(gè)人估計(jì),他們的設(shè)備3~4絲的縮絲在所難免,你可以自己實(shí)際測(cè)量下。產(chǎn)品用來(lái)做力纜還行,如果做塑料線(xiàn)或控纜就小心了。。
12
bbyl1110:
東佳港的拉絲機(jī)據(jù)說(shuō)都脫銷(xiāo),有沒(méi)有兄弟廠家,已經(jīng)穩(wěn)定成型的將配模的經(jīng)驗(yàn)?zāi)脕?lái)分享一下?!
老兄,貌似你是東佳港的托
配模還是要靠自己的,特別是細(xì)節(jié)調(diào)整,如果你的設(shè)備連產(chǎn)家標(biāo)準(zhǔn)配置的模具都不能順利生產(chǎn),那就真有問(wèn)題了。。
14
angelpig:
老兄,貌似你是東佳港的托
配模還是要靠自己的,特別是細(xì)節(jié)調(diào)整,如果你的設(shè)備連產(chǎn)家標(biāo)準(zhǔn)配置的模具都不能順利生產(chǎn),那就真有問(wèn)題了。。
說(shuō)我是東佳港的托,倒是抬舉我了!說(shuō)實(shí)話(huà)我不對(duì)大拉機(jī)了解較少,東佳港的拉絲設(shè)備在我心目中并沒(méi)有多高的地位,要我是老板我就不選它了(我特別奇怪的就是這家設(shè)備銅鋁拉絲機(jī)的傳動(dòng)配比完全是一樣的,這樣制造當(dāng)然好——通用,可是銅鋁材料拉絲特性應(yīng)該有所區(qū)別吧?我看到合肥神馬的銅大拉傳動(dòng)配比就和這家完全兩樣)。我發(fā)這個(gè)帖子是因?yàn)殂~拉買(mǎi)的聚晶模,一整套下來(lái)估計(jì)比較貴。而且我也從書(shū)本還有網(wǎng)上看了不少拉絲方面的文章,強(qiáng)調(diào)要低滑動(dòng)配模,減縮能源消耗和設(shè)備及模具磨損;可是這家設(shè)備的工程師就強(qiáng)調(diào)各道要有滑動(dòng)系數(shù)要留夠,不容易斷線(xiàn)。我因?yàn)闆](méi)有自己親自實(shí)踐,所以才發(fā)帖子征求大家的意見(jiàn)。再次強(qiáng)調(diào),我對(duì)拉絲是新手,真誠(chéng)地請(qǐng)各位前輩多多指教!
我將4mm2的圓銅線(xiàn)的配模進(jìn)行了調(diào)整,主要是覺(jué)得最后一道的截面縮減率太高了,有兩種方案,不知哪個(gè)方案更好?!
| 道次 | 0 | 1 | 2 | 3 | 4 | 5 | 6 | 7 | 8 | 9 |
| 鼓輪線(xiàn)速度m/s | V1 | V2 | V3 | V4 | V5 | V6 | V7 | V8 | V9 | |
| 1.4 | 1.809 | 2.337 | 3.019 | 3.901 | 5.040 | 6.512 | 8.413 | 9.928 | ||
| 鼓輪速比γn=Bn/Bn-1 | 1.292 | 1.292 | 1.292 | 1.292 | 1.292 | 1.292 | 1.292 | 1.180 | ||
| 線(xiàn)徑dn | 8 | 6.920 | 6.000 | 5.200 | 4.510 | 3.910 | 3.390 | 2.940 | 2.550 | 2.300 |
| 延伸系數(shù)μn=(dn-1/dn)2 | 1.336 | 1.330 | 1.331 | 1.329 | 1.330 | 1.330 | 1.330 | 1.329 | 1.229 | |
| 本次滑動(dòng)系數(shù)τn=μn+1/γn+1 | 1.030 | 1.030 | 1.029 | 1.030 | 1.030 | 1.029 | 1.029 | 1.042 | 1.000 | |
| 累計(jì)滑動(dòng)系數(shù)τn′ | 1.277 | 1.240 | 1.203 | 1.169 | 1.136 | 1.103 | 1.072 | 1.042 | 1.000 | |
| 斷面減縮率 % | 25.18% | 24.82% | 24.89% | 24.78% | 24.84% | 24.83% | 24.79% | 24.77% | 18.65% | |
| 累計(jì)斷面縮減 | 25.18% | 43.75% | 57.75% | 68.22% | 76.11% | 82.04% | 86.49% | 89.84% | 91.73% |
| 道次 | 0 | 1 | 2 | 3 | 4 | 5 | 6 | 7 | 8 | 9 |
| 鼓輪線(xiàn)速度m/s | V1 | V2 | V3 | V4 | V5 | V6 | V7 | V8 | V9 | |
| 1.4 | 1.809 | 2.337 | 3.019 | 3.901 | 5.040 | 6.512 | 8.413 | 9.759 | ||
| 鼓輪速比γn=Bn/Bn-1 | 1.292 | 1.292 | 1.292 | 1.292 | 1.292 | 1.292 | 1.292 | 1.160 | ||
| 線(xiàn)徑dn | 8 | 6.750 | 5.850 | 5.070 | 4.400 | 3.820 | 3.320 | 2.890 | 2.520 | 2.300 |
| 延伸系數(shù)μn=(dn-1/dn)2 | 1.405 | 1.331 | 1.331 | 1.328 | 1.327 | 1.324 | 1.320 | 1.315 | 1.200 | |
| 本次滑動(dòng)系數(shù)τn=μn+1/γn+1 | 1.030 | 1.030 | 1.028 | 1.027 | 1.025 | 1.021 | 1.018 | 1.035 | 1.000 | |
| 累計(jì)滑動(dòng)系數(shù)τn′ | 1.236 | 1.199 | 1.164 | 1.132 | 1.103 | 1.076 | 1.053 | 1.035 | 1.000 | |
| 斷面減縮率 % | 28.81% | 24.89% | 24.89% | 24.68% | 24.63% | 24.46% | 24.23% | 23.97% | 16.70% | |
| 累計(jì)斷面縮減 | 28.81% | 46.53% | 59.84% | 69.75% | 77.20% | 82.78% | 86.95% | 90.08% | 91.73% |
